Printing and Converting Research Center
Advanced Techniques in Flexography (Outline)
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Day 1 - Begin 9:00am
Building, Preparing, and Running a Banded Anilox Press Test
  • Getting measurable results
  • Designing for variables of interest
  • Screening methods
  • Pressroom preparations
  • Pressroom practices
Day 2 - Begin 8:30am
Evaluating the Press Test
  • Matching substrate, anilox, and graphics for success
  • Objective evaluation of density, dot gain, minimum and maximum dot
  • Subjective evaluation of printing performance
Compensation Techniques
  • Dot gain compensation
  • Prepress workflow
Imagesetting, Plateroom, and Press Preparation
  • Process control techniques
  • Process optimization
  • Taking a custom calibrated job through the system
Communication and Documentation of Results
Day 3 - Begin 8:30am
Process Color Reproduction Foundations
  • Additive and subtractive color theory
  • GCR and UCR
  • Steps for color separation: tone reproduction, gray balance, and color correction
  • Introduction to CIE LAB and color gamuts
  • Spectrophotometry vs. Densitometry
Building and Running a 4-Color Process Press Characterization/Fingerprint
  • Elements required and purpose
  • Process control targets and use
  • Documenting and testing variables
  • Pressroom practices
Day 4 - Begin 8:30am
Evaluating the 4 Color Press Test
  • Tone reproduction, Gray balance, Print Contrast, Minimum and Maximum Dots, Ink Limits, Overprint Trapping, Registration Traps
  • Documenting printing conditions for process control
Running a Custom Process Color Job Using Test Information
  • Applying press test compensations
  • Image capture and evaluation
  • RGB to CMYK conversion
  • Digital proofing
  • Digital platemaking
  • Pressroom preparations
Pressroom Practices
  • Implementing process control
  • Communicating results
  • Final job completion
End 4:30 PM

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