Static Behaviour of Wrinkled Fabrics

Abstract

There is an increasing focus on research for automating the textile industry, particularly for labor-intensive tasks such as fabric manipulation and assembly. The highly flexible nature of these materials makes the automation of such tasks very challenging.  Not only are the fabrics difficult to manipulate,but their geometric characteristics are difficult to measure using conventional instrument technology.  Accurate ways of measuring the state of the workpiece are needed to provide feedback for system control.  This thesis proposes a system for measuring the shape and range of locations for a wrinkle along the length of a fabric strip, based on a measurement of the difference between the total unwrinkled length and the total wrinkled length of the fabric,

A relationship can be established between D Ltotal and the forces

necessary to sustain the wrinkle that corresponds to this shortened  length using Clapp's model for the fabric elastica and a model of  the flat fabric lying on the table. Force balances which include the frictional force required to support the wrinkle provide the basis to locate the wrinkle along a spatial length.

A non-dimensional variation of Clapp's  model shows that there are many possible   solutions, or modes, for a wrinkle shapethat correspond to one value of D Ltotal,   although the boundary forces will be different for each of these modes.  Each wrinkle shape is unique in the number of  "humps'' it contains.  This variation of   the model also shows that as the wrinkle  gets taller, an effect similar to an invertedpendulum is observed as the simulated wrinkle will tend to lean to one side or the other.  These results can be observed experimentally with actual fabrics.

This system will provide a useful measuring tool for industry.  The general solution provided by the non-dimensional model defines the important relationships between the wrinkle's boundary forces and the shortened length.  Finding the material parameters of a fabric, which costs only a small initial time investment, provides the information the general model needs to predict a shapeand range of locations for a wrinkle in a high speed industrial environment.

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