Deep Orange 4

ENGINEERED BY:

POWERED BY:

DESIGNED BY:

The CU-ICAR Deep Orange 4 project is based on the BMW X3 and is defined as a versatile vehicle that targets the niche market of performance oriented SUV customers who want both best in class utility/space and an aggressive sporty design.

The unique selling proposition (USP) of the concept combines BMW brand DNA with a unique transformative design. In addition, a cost-efficient manufacturing plan was developed which details how this low-volume derivative could be assembled without negatively impacting existing BMW production processes.

A Transformative Concept
BMW Manufacturing Co and Clemson's Department of Automotive Engineering
teamed up to create a 2 in 1 product for a niche market.

SLIDING ROOF

The sliding glass roof provides one of the largest openings of all competitive SUVs, transforming the trunk compartment from an enclosed area into an open-bed configuration with the utility of a pick-up truck. The roof was engineered to integrate the BMW X3 panoramic roof module into the existing vehicle body structure and, in combination with glass over the passenger compartment with sporty styling, results in a seamless overall vehicle design.

REAR DOORS

To enable access to the open trunk space for larger cargo, the rear hatch in the BMW X3 was replaced by two doors which open using a unique hinge mechanism that both functional and aesthetic. In addition, the tailgate houses the retractable part of the panoramic roof.

RAPID PROTOTYPE PARTS

Instead of using traditional metal parts and die technology, the build of the entire upper part of the prototype vehicle was completed using 3D rapid prototype FDM parts from Redeye on Demand. The Deep Orange 4 project was the 1st application of rapid prototyping at CU-ICAR.