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Micro Fabrication Facility

Micro Fabrication Facility Equipment

Room Detail by Area

The Clemson Micro Fabrication Facility, located within the Advanced Materials Research Laboratory (AMRL) in Anderson, provides a comprehensive suite of state-of-the-art equipment that supports the full spectrum of micro- and nanofabrication processes. From lithography and metal and dielectric deposition to plasma etching, wafer dicing, wet cleaning, and advanced metrology, the facility is equipped to enable precise device fabrication and characterization. These capabilities support a wide range of research and development activities, offering users an integrated environment for designing, fabricating, and analyzing microfabricated structures.

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  • Lithography: Resist Coating | UV Exposure
    resist coater
    Resist Coater

    Resist Coating & Developing

    Resist Coating Coater

    • Semi-automated resist coater with an integrated hot plate
    • 100mm tooling

    Brewer Sciences Photo Resist Developer Tool

    developer tool
    Developer Tool
    • Semi-automated wafer spin developer with an integrated hot plate

    UV Exposure

    EVG 610 1X Contact/Proximity Printer

    neutronix-quintel
    EVG 610 1X

    Model EVG 610 1X aligner

    • 3 LED light source, programmable (365, 405, & 436nm exposure wavelengths)
    • Currently configured for 100mm wafers
    • Mask tooling for 5” masks
    • Tooling available for 150mm wafers & 7” masks
    • Optical back-to-front alignment capable
    • Standard process 1um
    • Custom process to 0.40um

    GCA 5:1 Reduction i-line optical stepper

    optical-stepper
    Reduction I-Line Optical Stepper
    • 0.45na
    • 365nm exposure wavelength
    • Critical dimension (resolution) 0.5um
    • Overlay 150nm XBar + 3 sigma
    • Currently configured for 100mm dia. wafers, can expose up to 200mm wafers 0.25mm to 1.0mm thick
    • Customized Tooling for exposing 5” X 5” X  0.150” photomasks
    • Utilizes 5” X  5” reticles
    • Processing of pieces/parts is possible with custom tooling

  • Metal & Dielectric Disposition

    Dielectric Deposition

    oxford ald
    Kurt J Lesker

    Kurt J Lesker E-Beam Evaporator

    Dielectrics:

    • Tantalum Pentaoxide
    • Silicon Dioxide
    • Aluminum Dioxide
    • Silicon Monoxide
    • Titanium Dioxide
    • Hafnium Oxide

    Metal Deposition

    evaporator
    CCS-CA-40 Evaporator

    CHA-40 E-Beam evaporator

    Metals

    • Gold
    • Platinum
    • Nickel
    • Titanium
    • Chromium
    • Germanium
    • Palladium
    • Tantalum
    • Iron
    • Copper

  • Metrology/Measurement

    Metrology

    • Nikon Optical microscope magnification to 1500X
    • Tencor Alpha Step 200 profilometer
    • Hitachi S-4800 Scanning electron microscope access on-site at Clemson University's EM facility
    • Filmetrics F20 UV Optical thin-film measurement tool
    • Keyence VK X3000 Confocal microscope
    nikon scope
    Nikon Scope
    alpha step
    Alpha Step

    film thickness tool
    Filmetrics F20 UV Optical Film Thickness Measurement System
    hitachi
    Hitachi SEM

  • Plasma Etch

    Plasma Etch

    plasma therm
    Oxford PlasmaPro ICP

    Oxford Instruments PlasmaPro 100 Cobra ICP

    • Fluorine gases for SiO2, Si, Ge & Ti etching as well as other semiconductor materials
    • Configured for 100mm wafers up to 1mm thick
    • RIE and or ICP modes
    • Primarily used to dry etch SiO2 & Si films and bulk material

    Oxford Instruments Plasmalab 100 ICP

    oxford plasmalab
    Oxford Plasmalab ICP
    • Utilizes CL2 & BCL3 etch chemistry for metal or dielectric etching
    • Configured for 100mm wafers up to 1mm thick
    • Tool can etch up to 10mm thick wafers with optional tooling
    • RIE and or ICP modes
    • Currently used to dry etch Sapphire & GaAs, As2S3 ,ZnSe, ZnS, Al, & Ni

  • Wafer Dicing: Wafer Dicing | Thermal Evaporation

    Wafer Dicing

    Wafer Dicing

    dicing saw
    K&S Dicing Saw

    K&S Wafer Dicing Saw

    • Model 780
    • 200mm capable
    • Cuts silicon, sapphire & optical glasses

    Thermal Evaporation (MBE)

    thermal svta
    SVTA Cleaving System

    SVTA Cleaving system w/thermally deposited passivation

    The SVTA cleaving system is designed for cleaving wafers into thin strips/bars under ultra-high vacuum (UHV) conditions. The deposition block can then be transferred to a deposition chamber for facet coating of the two cleaved edges or for other deposition processes. This process ensures a mirror edge free from contaminants, a critical requirement in high-performance laser diodes.


  • Wet Chemistry/Cleaning

    Wafer Cleaning & Wet Etching

    acid-bench
    Acid Bench

    3 wet hoods from Salare Systems in NC for solvent, acid & base etching and wafer cleaning

    Acid Processes

    • HCL & H2O2 RCA II cleaning.
    • Piranha resist strip (NanoStrip 2X also available)
    • SiO2 etch (HF)
    • Chrome etch. (CR-7)
    • Tungsten etch.
    • Gold etch. (GE 8148)
    • Platinum etch. (Aqua Regia)
    • Nickel etch (HNO3 + Perfluoroalkyl Sulfonate)
    base-cleaning-bench
    Base Cleaning Bench

    Base processes:

    • Ammonium Hydroxide & Hydrogen Peroxide (RCA I clean)
    • Sodium Hydroxide
    • TMAH & Na2SiO3 developing

    Solvent Hood Processes:

    • NMP
    • Acetone
    • Methanol
    • IPA
    • PGMEA
    solvent beach
    Solvent Bench

    Additional Wet Hoods

    • Hydrochloric Acid & Hydrogen Peroxide (RCA II cleaning)
    • Sulfuric acid, Hydrogen Peroxide (Piranha Strip)
    • NMP, Acetone & Methanol (Solvents)
    • Ammonium Hydroxide  &  Hydrogen Peroxide (RCA I  cleaning)

  • Additional Services: Wire Bonding | Custom Tooling

    Wire Bonding

    wire bonder
    K&S Wire Bonder

    K&S Wire Bonder

    • Model 4525AD
    • Gold wire 0.18um to 76um
    • Man & Auto
    • 152mm X 152mm area

    Custom Tooling

    Custom tooling fees are charged on a tool-by-tool basis depending on the complexity of design and material needed.